Manufacturing ERP System
A comprehensive ERP solution for manufacturing companies, integrating production planning, inventory management, and quality control.
Technologies Used
Client
Global Manufacturing Co.
Project Duration
12 months
Completion Date
February 2024
Team Size
8 members
Project Overview
Developed a full-featured ERP system specifically designed for manufacturing operations, focusing on production efficiency and quality control.
Problem & Goals
The global manufacturing company was struggling with disconnected systems that led to production inefficiencies, inventory management issues, and quality control problems. Their legacy systems were unable to provide real-time visibility into operations, resulting in delayed decision-making and increased operational costs. Our goals were to develop a comprehensive ERP system that would integrate all manufacturing processes, provide real-time visibility into operations, optimize resource allocation, ensure quality control, and streamline the entire production workflow from planning to delivery.
Key Features
- Real-time production monitoring and scheduling
- Inventory management with automated reordering
- Quality control and compliance tracking
- Resource allocation and capacity planning
- Integration with existing manufacturing equipment
Technical Implementation
The system was built using a microservices architecture to ensure scalability and maintainability. Key technical aspects include:
- Real-time data processing using Apache Kafka
- Containerized deployment with Docker and Kubernetes
- RESTful APIs for system integration
- Advanced analytics and reporting capabilities
Results
- 30% reduction in production downtime
- 25% improvement in inventory accuracy
- 40% faster order processing
- 15% reduction in operational costs